Copper Smelting Market: Chile, Peru & China are the Major Producers of Copper; Generating Highest Revenue

Copper Smelting Market was valued at USD 1.5 Billion in 2021, and is expected to reach USD 2.04 Billion by 2029, exhibiting a CAGR of 3.9 % during the forecast period (2022-2029) Copper is a reddish brown metal that is abundant all across the world, with Chile, Peru, and China being the top three producers. Copper was the first metal utilised by humans, and it still has many applications in everyday life and business. Copper is suitable for use in electrical items like as wiring and connections, as well as renewable energy technologies and electric cars, due to its excellent conductivity. Copper, as an alloy, is robust and resistant to both heat and corrosion. As a result, it is ideal for fresh water supply lines, plumbing fittings, and cookware. The antibacterial properties of copper can help with infection management in hospitals and care settings. As a versatile and recyclable material, it makes an essential contribution to a low carbon future. Multiple sulphide oxidising stages are used in copper smelting operations to extract elemental copper from copper concentrates. The proposed smelting process incorporates a constantly operating flash smelting furnace (FSF) and multiple batch-operated Pierce-Smith converters. The separated copper ore is further segregated according on formulation quality before being delivered into flash smelting furnaces. The refinement of copper ore within a flash furnace in the presence of oxygen-enriched air is referred to as flash smelting. The copper is immediately oxidised before being melted and refined. A working flash smelting method produces copper that is composed of 65% slag and a combination of iron oxide, silica, and other chemicals. Copper Smelting MarketTo know about the Research Methodology :- Request Free Sample Report

The Future Trends in Copper Smelting Market

The key trend in copper smelting and converting is increased SO2 collection from oxidising CuFeS2 and other copper sulphide minerals. Improved SO2 capture improves the environment, while the H2SO4 product produced may be used to leach "oxide" and supergene sulphide minerals. The development of continuous, near-autothermal processes that utilise highly oxygen-enriched air (or even oxygen alone) as its oxidant has resulted in enhanced SO2 collection. This is an ongoing trend. The primary trend in refining is toward nearly total automation of the process, which is made possible by polymer concrete cells and permanent stainless steel cathodes. These modifications also improve manufacturing efficiency and product quality. Copper production through leaching/solvent extraction/electrowinning increased significantly in the last two decades of the twentieth century. The sole constraint is the scarcity of leachable "oxide" and supergene sulphide ores. Industrial leaching of hypogene copper (e.g., CuFeS2) ores has yet to be shown practical.

Copper Smelting Market Dynamics

Increased Application of Blister Copper Across Various Industries Acid furnace smelting involves leaching ore with ammonia or sulfuric acid to recover blister copper. Copper acid furnace smelting is a multi-step smelting method that generates blister copper. Blister copper is a partially purified copper that has developed a blister surface during the acid smelting process. Blister copper is primarily utilised in the manufacture of Tel (C2H5)4Pb tetra ethyl lead. Tel (C2H5)4Pb tetra ethyl lead is also used to improve the efficiency of petroleum products or as a petroleum additive. It may also be found in car batteries, paints and pigments, and solder goods. This has increased the demand for blister copper. Furthermore, the removal of sulphur content in the form of sulphur dioxide during acid smelting creates high-quality blister copper. All these factors are driving the demand for copper smelting. New Technology Developments and Higher Competition for Copper Concentrates Until the year 2000, flash smelting technique accounted for the majority of smelting preferences in new plants. Since then, the majority of new smelters have preferred bath smelters, namely Ausmelt/Isasmelt® furnaces and Chinese reactors. Ausmelt/Isasmelt feed consists of wet concentrate, flux, and recyclable materials, and is occasionally pelletized. Because the smelting processes take occur in the matte/slag bath rather than above it, the feed does not need to be dried. The development of technology appropriate for a number of pyrometallurgical applications, including smelting and converting sulphide concentrates, resulted from research into the use of top-lancing technology for injecting coal into tin slags to increase reduction kinetics. This technology is presently offered by two independent companies, Ausmelt and Isasmelt. The technique has found commercial use all over the world. It is now an important ingredient in copper smelting. Bath technology might be considered for new smelting capacity. Changes in technology are not the main motivators. Non-integrated smelters tend to be a more profitable business strategy. Despite a general tendency toward flash furnace systems, contemporary bath furnace approaches (e.g., China's SKS-BBS) are as promising, especially for changing and complicated inputs. Copper Smelting MarketCopper may be produced via a variety of methods. Roasting, smelting in reverbatory furnaces (or electric furnaces for more complicated ores), creating matte (copper-iron sulphide), and converting to blister copper, which is further refined to cathode copper, are the typical processes. As a result, so-called flash smelting processes have been developed, which make use of the energy generated during the oxidation of the sulphur in the ore. The flash processes lower the energy consumption to around 20 million Btu/ton of cathode copper produced. In addition to the processes mentioned above, there are a few newer ones, such as Noranda, Mitsubishi, and Contop, which replace roasting, smelting, and converting, as well as ISA-SMELT and KIVCET, which replace roasting and smelting. For converting, the Pierce-Smith and Hoboken converters are the most common processes. Copper Smelting Polluting Water and Air to Restraint Copper Smelting Market Growth The main pollutants are emitted during the smelting process. Most copper ores are sulphur-based, and smelting emits sulphur dioxide, an atmospheric pollutant with several negative impacts. The primary contaminants are emitted during the smelting process. Most copper ores are sulphur-based, and smelting emits sulphur dioxide, an atmospheric pollutant with several negative impacts. Depending on the grade of the ore, the concentration of sulphur dioxide might be so high that businesses are obliged to convert it into sulphuric acid, which is a water pollution in and of itself. Slag, or waste materials removed from metals, is another by-product of smelting. Depending on the makeup of the ore, this slag may leach heavy metals (arsenic, cadmium, lead, or mercury) into groundwater reservoirs. Water containing a high concentration of heavy metals is extremely harmful to humans. Slag may also raise the concentration of less dangerous minerals in water supplies, altering the flavour of the water. Proper disposal of these by-products can keep pollution from these sources within the limitations set by the government and other regulatory agencies. During the forecast period, the above mentioned concerns are expected to hinder the growth of the copper smelting market. Harmful Effects of Mining and Mineral Processing to Hinder the growth of the Copper Smelting Market Emissions of lead particles from mining and mineral processing continue to be a global issue. Lead particles may travel great distances in the air and be deposited on soils by rain. Lead has no recognised biological purpose and is hazardous to the majority of species. Children are more vulnerable to lead poisoning because of their higher exposure per unit body weight, faster physiological absorption rates, and rapid growth and development. Furthermore, current information suggests that many of the health consequences linked with children are irreversible, even when lead exposure is stopped. Many of the consequences of kid exposure, such as decreased IQ and learning, behavioural, and hearing issues, can have long-term consequences. Lead in naturally found in many metallic ores and contribute to emissions during ore and metal processing. These factors are expected to hinder the copper smelting market growth during the forecast period.

Copper Smelting MarketCopper Smelting Market Segment Analysis

Based on Smelting Process, Oxygen Flash Smelting dominated the copper smelting market in 2021. Oxygen flash smelting involves the oxidation of copper-iron sulphide to produce blister copper. Casted copper wire is produced via oxygen flash smelting. Cast copper wire is employed in a variety of industries because of its material strength, longevity, and corrosion resistance. The increased need for cast copper rods in power and communication cables, home electrical wire, power distribution transformers, and magnets has increased the demand for oxygen flash smelting of copper, consequently enhancing global copper smelting market demand. Copper smelting market key players are offering revolutionary flash smelting technology method that offers low energy usage, little pollution, and high recovery of unsmelted copper is another significant factor driving global copper smelting market demand. Blowing of oxygen during copper smelting significantly increases smelting capacity of copper ore and produces high grade copper. Based on End-Use Industry, Electrical segment dominated the copper smelting market in 2021. Because copper is the second most electrically conductive metal after silver, which is far more costly, it is used in almost all electrical wiring. It is malleable and easy to stretch out into very thin, flexible yet robust wires, making it perfect for use in electrical infrastructure. It is also commonly accessible and affordable. Copper is also utilised in heating elements, motors, renewable energy, internet connections, and electronics, in addition to electrical wire. Copper is appropriate for use in electric engineering, electronics, and telecommunications due to its superior electric and thermal conductivity. Copper's electric conductivity is 1.5 times that of aluminium, making it the ideal input material for electric mains. Despite its good formability, copper is extremely strong and it has high corrosion resistance.

Copper Smelting MarketCopper Smelting Market Regional Insights

The Asia-Pacific dominated the global copper smelting market with 63% market share in 2021 and is expected to hold the highest market revenue and grow at the fastest CAGR during the forecast period. The increasing establishments of chemical manufacturing, biomedical, aerospace, and other industrial units has led to significant growth in the Indonesian industrial sector, where copper smelting technology finds application in various industrial and mechanical processes due to its high strength, permeability, and corrosion resistance. For example, Indonesia's manufacturing industry (including the chemical, pharmaceutical, and traditional medicine industries) is rapidly growing, thanks to increased consumption of diverse consumer goods. This is expected to drive the growth of the copper smelting market in the Asia Pacific region. China: New technological developments in copper smelting in China are driving the growth of copper smelting market in the country, but need validation in western countries. Great differences between bath technologies, due to which Teniente/Noranda technology appears to be less competitive as other bath smelters. Chinese technology climb on better positions in the cost curve, which is expected to drive the growth of copper smelting market during the forecast period. China Engineering Corp. (ENFI) developed the technology and placed it at multiple smelters to put it through its paces. Dongying Fangyuan Nonferrous Metals Co. Ltd. has developed an oxygen bottom blowing copper smelting method. This is China's first modern copper smelting technology, with benefits such as high oxygen enrichment, high productivity, and low energy needs. After three years of operation, the new technique has proven to be one of the world's greatest copper smelting methods. Chile: Sulphide copper accounts for almost 80 percent of world mine production and more than 2/3 of Chilean production and it is expected to grow its share over the time. Smelting arise as a strategic process for copper producer countries. Chile maintains around 9 percent of global smelting production. Concentrate market performance is influenced by mineral composition. Arsenic compounds are found in northern Chile and some Peruvian mines. However, Chile is facing a huge challenge: Teniente bath smelting and integrated smelters are the least competitive. In 2016, Chile's 57 operational smelter database represented for 88 percent of global anode capacity. Copper Smelting MarketChile is the world's biggest copper producer (28.3%) and holds around 23.0% of the world's current reserves. Chile faces a considerable danger as a result of its collection of the most unsustainable and ageing smelting plants among major copper producers across the world. Furthermore, forecasts indicate a tendency toward larger proportions of copper sulphide ores with significant contaminants, particularly arsenic. Chile must undertake large and reasonable investments in new and/or existing smelting operations through equipment modernisation to accomplish the targeted production increases, enhance competitiveness in the global market, and minimise dependency on international smelting capabilities.

Copper Smelting Market Scope: Inquiry Before Buying

Copper Smelting Market
Report Coverage Details
Base Year: 2021 Forecast Period: 2022-2029
Historical Data: 2017 to 2021 Market Size in 2021: US $ 1.5 Bn.
Forecast Period 2022 to 2029 CAGR: 3.9% Market Size in 2029: US $ 2.04 Bn.
Segments Covered: by Smelting Process • Reverberatory Smelting • Oxygen Flash Smelting • Functioning Flash Smelting • Converter Furnace Smelting • Acid Furnace Smelting • Others
by End-Use Industry • Electrical • Construction • Transport • Others

Global Copper Smelting Market Key Players Includes:

Aditya Birla Management Corporation Pvt. Ltd. • American Smelting and Refining Company • Aurubis AG • Dhanavanti Engineering, Glencore • Hindustan Copper Limited • KGHM • Southern Copper Corp. • Teck Resources Ltd. • Vedanta Limited • Jiangxi Copper Group Corporation • National Copper & Smelting • Yunnan Copper Co., Ltd. • Toyo Smelter & Refinery • Chuquicamata • Hamburg • Saganoseki Smelter & Refinery • El Teniente • Sterlite Smelter • Norilsk • Ilo Smelter • Pirdop Copper Smelter & Refinery • Sarchesmeh Copper Complex Frequently Asked Questions: 1] What is the growth rate of the Global Copper Smelting Market? Ans. The Global Copper Smelting Market is growing at a significant rate of 3.9% during the forecast period. 2] Which region is expected to have the highest growth rate in the Global Copper Smelting Market? Ans. The Asia Pacific region is expected to hold the highest growth rate in the Copper Smelting Market during the forecast period. 3] What is the market size of the Global Copper Smelting Market by 2029? Ans. The market size of the Copper Smelting Market by 2029 is expected to reach USD 2.04 Bn. 4] What are the major key players of the Global Copper Smelting Market? Ans. The major key players of the Global Copper Smelting Market are Aditya Birla Management Corporation Pvt. Ltd., American Smelting and Refining Company, Aurubis AG, Dhanavanti Engineering, Glencore, and Hindustan Copper Limited. 5] What factors are driving the growth of the Global Copper Smelting Market in 2021? Ans. Key players adopting functioning flash smelting process and economic growth and rising consumption levels are the major factors expected to drive the Global Copper Smelting Market during the forecast period.
1. Global Copper Smelting Market Size: Research Methodology 2. Global Copper Smelting Market Size: Executive Summary 2.1. Market Overview and Definitions 2.1.1. Introduction to Global Copper Smelting Market Size 2.2. Summary 2.2.1. Key Findings 2.2.2. Recommendations for Investors 2.2.3. Recommendations for Market Leaders 2.2.4. Recommendations for New Market Entry 3. Global Copper Smelting Market Size: Competitive Analysis 3.1. MMR Competition Matrix 3.1.1. Market Structure by region 3.1.2. Competitive Benchmarking of Key Players 3.2. Consolidation in the Market 3.2.1 M&A by region 3.3. Key Developments by Companies 3.4. Market Drivers 3.5. Market Restraints 3.6. Market Opportunities 3.7. Market Challenges 3.8. Market Dynamics 3.9. PORTERS Five Forces Analysis 3.10. PESTLE 3.11. Regulatory Landscape by region • North America • Europe • Asia Pacific • The Middle East and Africa • South America 3.12. COVID-19 Impact 4. Global Copper Smelting Market Size Segmentation 4.1. Global Copper Smelting Market Size, by Smelting Process (2021-2029) • Reverberatory Smelting • Oxygen Flash Smelting • Functioning Flash Smelting • Converter Furnace Smelting • Acid Furnace Smelting • Others 4.2. Global Copper Smelting Market Size, by End-Use Industry (2021-2029) • Electrical • Construction • Transport • Others 5. North America Copper Smelting Market (2021-2029) 5.1. North America Copper Smelting Market Size, by Smelting Process (2021-2029) • Reverberatory Smelting • Oxygen Flash Smelting • Functioning Flash Smelting • Converter Furnace Smelting • Acid Furnace Smelting • Others 5.2. North America Copper Smelting Market Size, by End-Use Industry (2021-2029) • Electrical • Construction • Transport • Others 5.3. North America Copper Smelting Market, by Country (2021-2029) • United States • Canada • Mexico 6. Europe Copper Smelting Market (2021-2029) 6.1. Europe Copper Smelting Market, by Smelting Process (2021-2029) 6.2. Europe Copper Smelting Market, by End-Use Industry (2021-2029) 6.3. Europe Copper Smelting Market, by Country (2021-2029) • UK • France • Germany • Italy • Spain • Sweden • Austria • Rest of Europe 7. Asia Pacific Copper Smelting Market (2021-2029) 7.1. Asia Pacific Copper Smelting Market, by Smelting Process (2021-2029) 7.2. Asia Pacific Copper Smelting Market, by End-Use Industry (2021-2029) 7.3. Asia Pacific Copper Smelting Market, by Country (2021-2029) • China • India • Japan • South Korea • Australia • ASEAN • Rest of APAC 8. Middle East and Africa Copper Smelting Market (2021-2029) 8.1. Middle East and Africa Copper Smelting Market, by Smelting Process (2021-2029) 8.2. Middle East and Africa Copper Smelting Market, by End-Use Industry (2021-2029) 8.3. Middle East and Africa Copper Smelting Market, by Country (2021-2029) • South Africa • GCC • Egypt • Nigeria • Rest of ME&A 9. South America Copper Smelting Market (2021-2029) 9.1. South America Copper Smelting Market, by Smelting Process (2021-2029) 9.2. South America Copper Smelting Market, by End-Use Industry (2021-2029) 9.3. South America Copper Smelting Market, by Country (2021-2029) • Brazil • Argentina • Rest of South America 10. Company Profile: Key players 10.1. Aditya Birla Management Corporation Pvt. Ltd. 10.1.1. Company Overview 10.1.2. Financial Overview 10.1.3. Global Presence 10.1.4. Capacity Portfolio 10.1.5. Business Strategy 10.1.6. Recent Developments 10.2. American Smelting and Refining Company 10.3. Aurubis AG 10.4. Dhanavanti Engineering, Glencore 10.5. Hindustan Copper Limited 10.6. KGHM 10.7. Southern Copper Corp. 10.8. Teck Resources Ltd. 10.9. Vedanta Limited 10.10. Jiangxi Copper Group Corporation 10.11. National Copper & Smelting 10.12. Yunnan Copper Co., Ltd. 10.13. Toyo Smelter & Refinery 10.14. Chuquicamata 10.15. Hamburg 10.16. Saganoseki Smelter & Refinery 10.17. El Teniente 10.18. Sterlite Smelter 10.19. Norilsk 10.20. Ilo Smelter 10.21. Pirdop Copper Smelter & Refinery 10.22. Sarchesmeh Copper Complex

About This Report

Report ID 165143
Category Material & Chemical
Published Date Nov 2022
Updated Date
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