Programmable Logic Controller Market– Global Industry Analysis and Forecast (2025-2032)

Global Programmable Logic Controller Market size was valued at USD 13.9 Bn. in 2024 and the total Programmable Logic Controller Market revenue is expected to grow by 6% from 2025 to 2032, reaching nearly USD 22.15 Bn.
Programmable Logic Controller Market Overview:
Programmable Logic Controllers (PLCs) are fundamental automation devices used in real-time monitoring and control of industrial activities in a variety of sectors, including manufacturing, energy, transportation and various process industries. Modular PLCs, compact PLCs, and rack-mounted PLCs provide scalable PLC solutions that are capable of addressing the requirements of various complexities in goods production, from small manufacturers, to large process plants.

The PLC marketplace is rapidly changing from traditional hardwired logic systems to advanced connected, software-driven, IoT-enabled PLCs that are now often combined with cloud platforms, artificial intelligence (AI), and associated development with corresponding cybersecurity protocols relevant to advanced industrial automation and control. The increasing demand stems from various industry trends penetration related to Industry 4.0, the digital transformation of manufacturing as well as smart factories and the operational efficiency potential that advanced forms of automation offers. Modular PLCs for example are penetrating the automotive and heavy machinery production industries for considerations around scalable automation flexibility. Compact PLCs are experiencing penetration in the packaging and consumer goods industries for compact automated space and processes.

The report also discusses the different key market drivers, such as the rising adoption of industrial IoT, the growing demand for predictive maintenance, and the increased focus on energy-efficient automation systems. The major players participating in the global PLC market include Siemens AG, Rockwell Automation, Mitsubishi Electric Corporation, Schneider Electric, ABB Ltd., and Omron Corporation. Analysis of the value chain illustrated how companies are beginning to develop AI-enabled PLCs, there are edge-computing capabilities, secure architectures to support demand for intelligent, connected, and safe manufacturing contexts. The report identifies trends including adoption of PLCs with cybersecurity, the rise of modular and scalable PLC systems, and increased regional growth for automation solutions in Asia-Pacific, because of industrial expansion, and returning manufacturing and smart factory initiatives.To know about the Research Methodology :- Request Free Sample Report
Programmable Logic Controller Market Dynamics
Programmable Automation to drive the demand for the Programmable Logic Controller Market

Programmable automation permits for reprogramming or reconfiguring automated equipment to handle different tasks or products. The flexibility is achieved by using programmable logic controllers. The programmable logic controller is the widely used controllers in the discrete manufacturing industries. It is widely used for subsidiary activities in process manufacturing. The trend toward Industrial IoT-capable programmable logic controller systems is changing the role of programmable logic controller in automation architectures. In the age of the Industrial Internet of Things, manufacturers are re-evaluating their control architectures and expected to create key opportunities for suppliers. As the need of automation increases significantly, the demand for programmable logic controller is increasing rapid rate. New trends in manufacturing systems have been using automation systems in the applications like material handling, machining, assembling, inspection and packaging.

Industrial Revolution 4.0 to boost Programmable Logic Controller Market Expansion

The emergence of Industry 4.0 for process control is propelling demand for programmable logic controller because of their efficient process control and enhanced performance. The disruptive technologies have introduced at an unprecedented rate in the manufacturing sector, which are driving the industry 4.0 revolution. Most companies are using advanced technologies for near-term business operations rather than truly transformative opportunities. A growing number of digital industrial companies are looking forward by viewing their internally focused, efficiency-driven transformations as a stepping stone to future growth. Manufacturing industries are focusing their productivity-focused transformations as a set of training wheels when seeking new opportunity. The programmable logic controller is the backbone of automation. The programmable logic controller is piloting the world into an Industrial Revolution 4.0, which is offering immense potential for manufacturing and industrial production landscape through digital processes, communication and engineering.

Increasing Complexity of Manufacturing Processes to restrain Programmable Logic Controller Market Growth

As industrial manufacturing processes continue to evolve with automation, robotics, and advanced control systems, the demand for more sophisticated and specialized programmable logic controllers (PLCs) has increased. These advanced systems are necessary to handle complex operations such as real-time monitoring, predictive maintenance, and integration with IoT-enabled devices. However, with rising sophistication comes higher deployment and maintenance costs, which pose a significant barrier, especially for small and medium-sized enterprises. This challenge is expected to slow down adoption rates and limit scalability in cost-sensitive markets.
Global Programmable Logic Controller Market Segment Analysis
By End-User, the programmable logic controller market is segmented into Automotive, Chemical & Petrochemical, Energy & Power, Food & Beverage, Oil & Gas, and Others. The automotive segment is expected to hold the largest share of the programmable logic controller market during the forecast period because of the high adoption of automation in the industry. A programmable logic controller is used in various applications in the automotive sector such as assembly lines, painting, and welding. It is used to control the movement of materials and parts in the automotive product line. It offers several benefits like productivity, improved quality control, and reduced downtime. Automotive manufacturers are expected to increase production rates and reduce the likelihood of errors. Technology development is expected to evolve with the potential for programmable logic controllers in automotive manufacturing. Artificial Intelligence (AI) and the Internet of Things (IoT) integration with programmable logic controllers is expected to drive the demand for programmable logic controllers for smart factories.

By Type, the Programmable Logic Controller Market is segmented into Modular PLC and Compact PLC. Among these the Modular PLC segment has dominated the market in 2024 and is expected to hold largest market share over forecast period. Modular PLCs offers flexibility and scalability thanks to being able to add, or replace modules, thus giving Modular PLCs an ideal cost over an electronic lifespan with the cost becoming minimal at large implementation. Modular PLCs offer the processing power needed for a large-scale application, or to communicate with complex systems, where Compact PLCs are often restricted in terms of application size and functionality. Modular PLC systems have also benefited from technologies moving towards Industry 4.0, with its integration with IoT and reliance on real-time data monitoring needs.
Programmable Logic Controller Market Regional Insights
The Asia-Pacific programmable logic controller market held the dominant position in global programmable logic controller market because of high demand for automation in various industries like automotive, food and beverage, and electronics and semiconductor. Key players are gradually stepped up their investment in innovations and marketing across the globe, thanks to continuous focus on cost management, higher efficiency of process and the adaption of structures, which are able to partially, mitigate the impact on earnings and the probability. Some of the prominent key players are focusing on the innovation activities and resources on the technology development of programmable logic controller and expanding partnership with other key players.

The Asia Pacific region is one of the regions for manufacturing and the region has d accountefor nearly 48.5 percent of the worldwide manufacturing output. Developing economies like China, India, Japan are focusing to ddvelope advanced manufacturing capabilities to grow Industry 4.0, which is expected to drive the demand for programmable logic controller in Asia Pacific region. The Chinese government is actively supporting industrial upgrading to move up the value chain through investment in new technologies and high-tech manufacturing. An increase industrial automation in various sectors are expected to drive the demand for programmable logic controller. Vietnam has grown into a major manufacturing hub within the Asia Pacific region, thanks to a host of factors like relatively stable political environment, an export-driven economy, low operating costs, an increase in free trade agreements. An expansion of manufactuing sector is expected to drive adoption of programmable logic controller.

The Indian government is working on policies, incentives, and infrastructure development to attract investment that is driving the growth of industrial automation manufacturing and adoption of programmable logic controller in India. The Gujarat government has employed several initiatives to promote industrial automation manufacturing. The government is providing incentives like capital subsidies, interest subsidies, and reimbursement of taxes to attract investment in automation technologies, which are expected to increase the adoption of programmable logic controller. The Indian government has been promoting initiatives like "Make in India" and "Industry 4.0" to encourage the adoption of advanced manufacturing technologies that is expected to increase the adoption in programmable logic controller.
Programmable Logic Controller Market Competitive Landscape
The Programmable Logic Controller (PLC) market continues to be fiercely competitive due to the ever-growing automation of industrial processes, the ascendance of smart manufacturing and the prevalence or integration of artificial intelligence (AI) and the Internet of Things (IoT). As two of the key players in the global PLC manufacturing, Siemens AG (Germany) and Rockwell Automation, Inc. (United States) continue to leverage both their portfolios and in how they create an increasingly material presence in a competitive market. Siemens continues to use its built up portfolio of both its SIMATIC PLC brand and TIA (Totally Integrated Automation) platform, taken together with the advancements in terms of both digital twin and AI-based automation, which was prominently displayed during the Hannover Messe 2025. Siemens company's global leadership position when it comes to Europe, and in relationship to sustainability and the adoption of Industry 4.0 in process and discrete areas, also afford Siemens an entry point across multiple areas.

Rockwell Automation remains the undisputed leader for controls and PLCs in North America, where its Allen-Bradley ControlLogix and CompactLogix PLC systems continue to be dominant in North America in manufacturing and energy spaces. In 2025, Rockwell would introduce FactoryTalk Design Studio launched through the AI-powered CoPilot and would started to offer natural language programming and troubleshooting which was meant to reduce complexities when working in engineering. One thing Rockwell and Siemens had in common was a focus on digital transformation, cybersecurity, a focus on scalable automation products and began to look for strategic partnerships or collaborations in pursuit of integrating AI into automation to meet the growing demands of their customers.
Programmable Logic Controller Market Recent Development
• Siemens AG (Germany) announced at the 2025 Hannover Messe that it is accelerating its shift toward AI-driven industries through innovations in software-defined automation, digital twin technology, and the development of industrial foundation models, all aimed at enhancing digital transformation and sustainability across sectors.

• Rockwell Automation, Inc. (USA) introduced FactoryTalk Design Studio featuring a CoPilot design environment powered by Microsoft Azure OpenAI, enabling engineers to use natural language prompts for automation design, code generation, and troubleshooting marking a notable leap in AI-enabled industrial software.

• Mitsubishi Electric Corporation (Japan), in June 2025, was honored with the Control Engineering Product of the Year Award (bronze, Safety & Cybersecurity category) for its integration of Dispel’s Zero Trust Engine into its OT remote access solutions, strengthening secure, scalable remote monitoring and maintenance in industrial environments.

• ABB Ltd. (Switzerland) posted record-setting orders of $9.8 billion and revenues of $8.9 billion in Q2 2025, beating forecasts and driven by robust automation demand, especially in the U.S. and data center sectors. The company also initiated a share buyback, repurchasing 441,671 shares during mid-July 2025.
Programmable Logic Controller Market Recent Trends



Category
Key Trend
Example Product
Market Impact


Industrial IoT Integration
Increasing adoption of PLCs connected with IoT and cloud platforms
Siemens SIMATIC IoT2040 integrated with PLCs
Enhances real-time data monitoring and predictive maintenance in smart factories


AI & Machine Learning
Use of AI-enabled PLCs for adaptive process automation
Rockwell FactoryTalk Design Studio with AI CoPilot
Simplifies programming, reduces downtime, and improves operational efficiency


Modular & Scalable Systems
Rising demand for modular PLCs to meet flexible manufacturing requirements
Mitsubishi iQ-R Series Modular PLC
Supports scalability and reduces cost of upgrading as processes evolve



Programmable Logic Controller Market Scope: Inquire before buying



Programmable Logic Controller Market


Report Coverage
Details


Base Year:
2024
Forecast Period:
2025-2032


Historical Data:
2019 to 2024
Market Size in 2024:
USD 13.9 Bn.


Forecast Period 2025 to 2032 CAGR:
6%
Market Size in 2032:
USD 22.15 Bn.


 Segments Covered:
by Type
Modular PLC
Compact PLC


by Technology
Traditional
Safety
Hybrid


by End User
Automotive
Chemical & Petrochemical
Energy & Power
Food & Beverage
Oil & Gas
Others



Programmable Logic Controller Market by Region
North America (United States, Canada, and Mexico)
Europe (UK, France, Germany, Italy, Spain, Sweden, Austria, and the Rest of Europe)
Asia Pacific (China, South Korea, Japan, India, Australia, ASEAN, and the Rest of APAC)
Middle East & Africa (South Africa, GCC, Nigeria, Rest of ME&A)
South America (Brazil, Argentina Rest of South America)
Programmable Logic Controller Market Key Players
North America
1. Emerson Electric Co. - St. Louis, Missouri, USA
2. Honeywell International Inc. - Charlotte, North Carolina, USA
3. Rockwell Automation Inc. - Milwaukee, Wisconsin, USA

Europe
1. ABB Ltd. - Zurich, Switzerland
2. B&R Industrial Automation GmbH - Eggelsberg, Austria
3. Beckhoff Automation GmbH & Co. KG - Verl, Germany
4. Bosch Rexroth AG - Lohr am Main, Germany
5. Danfoss A/S - Nordborg, Denmark
6. Eaton Corporation PLC - Dublin, Ireland
7. Schneider Electric - Rueil-Malmaison, France
8. Siemens AG - Munich, Germany
9. WAGO - Minden, Germany

Asia Pacific
1. Advantech Co., Ltd. - Taipei, Taiwan
2. Delta Electronics Inc. - Taipei, Taiwan
3. FATEK Automation Corporation - Taichung, Taiwan
4. Fuji Electric Co., Ltd. - Tokyo, Japan
5. Hitachi, Ltd. - Tokyo, Japan
6. IDEC Corporation - Osaka, Japan
7. Keyence Corporation - Osaka, Japan
8. Mitsubishi Electric Corporation - Tokyo, Japan
9. Omron Corporation - Kyoto, Japan
10. Panasonic Corporation - Osaka, Japan
11. Toshiba - Tokyo, Japan
12. Yaskawa Electric Corporation - Kitakyushu, Japan
Frequently Asked Questions:
1. What was the Global Programmable Logic Controller Market size in 2024?
Ans: The Global Programmable Logic Controller Market size was USD 13.9 billion in 2024.

2. What segments are covered in the Programmable Logic Controller Market report?
Ans. The segments covered in the Programmable Logic Controller Market report are Component, Type and Application.

3. Which regions is leading in the consumption of Programmable Logic Controller?
Ans: The Asia-Pacific held the dominant position in the Programmable Logic Controller market and is projected to continue its dominant position during the forecast period.

4. What Factors are shaping the future of the Programmable Logic Controller Market Growth?
Ans. Rise of Automation, Technological Advancements are some of the prominent factors behind the market growth.

5. What is the projected growth rate for Programmable Logic Controller Market during the forecast period?
Ans: The Programmable Logic Controller Market growth is expected to grow at a 6% rate of CAGR during the forecast period.