Global Single-use Bioprocessing Probes and Sensors Market Size by Sensor , Workflow, Application and Region – Segment-Level Market Assessment, Growth Opportunity Analysis, Competitive Mapping & Forecast to 2034
Overview
Global Single-use Bioprocessing Probes and Sensors Market size was valued at US$ 4214.34 Mn. in 2025 and the total revenue is expected to grow at 14% through 2026 to 2034, reaching nearly US$ 13704.82 Mn. in the forecast period.
Single-use Bioprocessing Probes and Sensors Market Overview:
Single-use bioprocessing probes and sensors are of various types like pH sensor, oxygen sensor, pressure sensor, temperature sensor, conductivity sensor, flow meters, and sensor other used by bio manufactures in upstream and downstream manufacturing of pharmaceutical products. This sensor is used to control the parameters and offers control over CPPs.
Single-use Bioprocessing Probes and Sensors Market Growth Outlook
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Single-use Bioprocessing Probes and Sensors Market Dynamics:
Biopharmaceutical manufacturers are motivating the disposable probes and sensor sellers to innovate better sensors as regulators require continuous monitoring and increasingly detailed and complex measurement of processes. As per the survey carried out by biopharmaceutical industries, the demand for disposable probes and sensors were the most commonly mentioned with 46.9% and this fueled the demand for modernization in disposable bioreactors at 40.8%, cell culture media by 38.7%, and one-time use products and bags connectors by 37.9%. Moreover, the demand for sensors is consistent and larger in the Atlantic.
US biopharmaceutical industries mark disposable probes and sensors atop their list. While this area is second in disposable bioreactors. Further, the demand for sensor innovation is getting more attention in the market. PH and oxygen sensors remained at the top of the list in 2020. As per the study, two potential trends of sensors are rising overall demand for better sensors, and reduced desire for more specific sensors.
The development of single-use sensors and their vast application use in biopharmaceuticals is likely to increase the evolution of the Single-use Bioprocessing Probes and Sensors market during the forecast period. In addition, technological challenges faced by the manufactures for the making of single-use bioprocessing probes and sensors are likely to obstruct the market growth shortly. To reduce these challenges market players are focusing on innovating disposable bioprocessing sensors and probes.
Single-use Bioprocessing Probes and Sensors Market Segment Analysis:
The ph. sensor segment is anticipated to adhere to the growth of the Single-use Bioprocessing Probes and Sensors Market.
The pH sensor segment is dominating the sensor types segment of the Single-use Bioprocessing Probes and Sensors Market with revenue share of 21.2% in 2025. The growth is attributed to the high usage rate and penetration of pH sensors. Moreover, technological advancement in pH sensors like pH development with an in-built temperature sensor is anticipated to fuel the market proliferation during the forecast period. Further, the most supervised physiochemical parameter in bioprocessing engineering is Dissolved Oxygen (DO).
The development of a single-use sensor for Dissolved Oxygen (DO) is supplementing the growth of the market. Besides, the companies like Hamilton Company, Polestar Technologies, Eppendorf AG, and Scientific Industries, Inc. are focusing more on the innovation of a single-use sensor for Dissolved Oxygen.
The upstream segment is supplementing the growth of the Single-use Bioprocessing Probes and Sensors Market.
Upstream segment is growing with a high pace in the workflow segment of Single-use Bioprocessing Probes and Sensors Market with a revenue share of 71.2% in 2022. The key factor stimulating the growth of the upstream segment is the adoption of disposable bioreactors and one-time use media bags by the biopharmaceutical manufacturers in the upstream facility. This has further boosted the usage of sensors and is likely to fuel market growth. In the upstream workflow segment, CPPs are monitored and this monitoring includes pH, Dissolved Oxygen (DO), cell culture viability, nutrient level analysis, particular growth rate, temperature, cell density. Although, single-used technologies have gained more attention in biomanufacturing. And the major challenging factor in the segment is the separation and purification of biopharmaceutical products.
The biopharmaceutical manufactures segment is Trending in the End-Use Segment of Single-use Bioprocessing Probes and Sensors Market.
The biopharmaceutical manufacturing segment is dominating with 61.2% of the market share in 2025. Owing to the large application base of single-use sensors and continues product developments with growing adoptions by the biopharmaceutical manufactures. In addition, OEMs like Sartorius Stadium Biotech, and GE Health are the top companies in the innovation of disposable sensors and probes. And new product launches by private suppliers are promoting OEMs. And is anticipated to boost the market growth in the forecast period.
Moreover, contract-based services are greatly involved in the proliferation of manufacturing facilities by installing the single-use instrument facility in the organization. Market players are WuXi Biologics, which is boosting the expansion of production facilities with high-end instruments and tools. This factor is promoting the growth of the market.
Single-use Bioprocessing Probes and Sensors Market Regional Insights:
North America is leading in the Single-use Bioprocessing Probes and Sensors market with 35% of market share in 2025 due to the presence of the major market player like FUJIIFAM, CMC Biologics, Diosynth Biotechnologies USA, Inc. Amgen, and DPx Holdings moreover, the market players are greatly focusing on manufacturing of the viral vector in the headquarter of the region.
In addition, the companies like GE health, Thermo Fisher, and Pall Corporation in the US, have gained the highest revenues in 2025 and are contributing to the major market share of North America.
In addition, collaboration in private research organizations and the market players together with innovative projects in the development of disposable biopharmaceutical probes and sensors are likely to boost the market growth. Moreover, innovative technologies and instruments in the region to reduce the operational activity are further initiating the market growth in favorable conditions.
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Single-use Bioprocessing Probes and Sensors Market Recent Development
| Date | Company | Development | Impact |
|---|---|---|---|
| 14 May 2025 | Hamilton Company | Hamilton Company expanded its single-use bioprocessing sensor portfolio by introducing enhanced disposable probes and process monitoring solutions designed for biopharmaceutical manufacturing. | The launch improves real-time measurement accuracy of critical process parameters while eliminating batch-to-batch cross-contamination risks. |
| 18 June 2025 | Sartorius AG | Sartorius AG expanded its bioprocess analytics portfolio with advanced single-use optical sensors and integrated monitoring solutions. | This development supports enhanced process control and scalability across cell and gene therapy biomanufacturing workflows. |
| 22 July 2025 | METTLER TOLEDO | METTLER TOLEDO introduced enhanced single-use sensor technologies for pH, dissolved oxygen, and conductivity in bioprocessing instrumentation. | The upgraded sensor line offers high-precision inline monitoring and seamless integration into single-use biomanufacturing systems. |
| 15 September 2025 | Thermo Fisher Scientific | Thermo Fisher Scientific strengthened its disposable sensor and monitoring capabilities within its HyPerforma™ bioproduction platform. | This strategic extension drives flexible manufacturing capabilities and faster turnaround times for biological drug production. |
| 10 November 2025 | Aber Instruments | Aber Instruments and Sartorius launched the BioPAT Viamass single-use sensor to monitor viable cell density in disposable bioreactors. | The innovation enables real-time, continuous biomass monitoring from development scale to full commercial bioprocessing. |
Single-use Bioprocessing Probes and Sensors Market Scope: Inquire before buying
| Single-use Bioprocessing Probes and Sensors Market | |||
|---|---|---|---|
| Report Coverage | Details | ||
| Base Year: | 2025 | Forecast Period: | 2026-2034 |
| Historical Data: | 2020 to 2025 | Market Size in 2025: | US $ 4214.34 Mn. |
| Forecast Period 2026 to 2034 CAGR: | 14% | Market Size in 2034: | US $ 13704.82 Mn. |
| Segments Covered: | by Sensor | pH Sensor Oxygen Sensor Pressure Sensors Temperature Sensors Conductivity Sensors Flow Meters & Sensors Others |
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| by Workflow | Upstream Downstream |
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| by Application | Biopharmaceutical Manufacturer CMOS & CROs In-house Manufacturer Labs & Academic/ Clinical Research Institutes |
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Single-use Bioprocessing Probes and Sensors Market, by Region
North America (United States, Canada and Mexico)
Europe (UK, France, Germany, Italy, Spain, Sweden, Austria, Turkey, Russia and Rest of Europe)
Asia Pacific (China, India, Japan, South Korea, Australia, ASEAN and Rest of APAC)
Middle East and Africa (South Africa, GCC, Egypt, Nigeria and Rest of ME&A)
South America (Brazil, Argentina, Columbia and Rest of South America)
Single-use Bioprocessing Probes and Sensors Market, Key Players are
The Global Single-use Bioprocessing Probes and Sensors involves the trade of disposable, pre-sterilized monitoring and measuring devices used in biopharmaceutical manufacturing. These tools track critical variables like pH, temperature, and pressure inside bioreactors without needing cleanup between batches.
| Company Name | Headquarters | Core Competencies |
| Sartorius AG | Göttingen, Germany | Single-use bioprocess sensors, bioreactors, process analytics |
| Danaher Corporation | Washington, D.C., USA | Bioprocess instrumentation and single-use technologies (via Cytiva and Pall) |
| Thermo Fisher Scientific Inc. | Waltham, Massachusetts, USA | Single-use bioprocess systems, sensors, process monitoring |
| Cytiva | Marlborough, Massachusetts, USA | Single-use bioreactors, sensors, process analytics |
| Hamilton Company | Reno, Nevada, USA | pH, DO, conductivity and single-use bioprocess sensors |
| PreSens Precision Sensing GmbH | Regensburg, Germany | Optical oxygen, pH and CO₂ sensors for single-use bioprocessing |
| PendoTECH LLC | Princeton, New Jersey, USA | Single-use pressure, flow and conductivity sensors |
| Broadley-James Corporation | Irvine, California, USA | Single-use pH, ORP and dissolved oxygen sensors |
| Parker Hannifin Corporation | Cleveland, Ohio, USA | Single-use fluid management and sensing solutions |
| Malema Engineering Corporation | Boca Raton, Florida, USA | Single-use flow meters and bioprocess sensors |
| ABEC | Bethlehem, Pennsylvania, USA | Single-use bioreactors and integrated sensor technologies |
| Mettler-Toledo International Inc. | Columbus, Ohio, USA | Process analytical sensors, pH, DO and conductivity measurement |
| Emerson Electric Co. | St. Louis, Missouri, USA | Process analytical instrumentation and bioprocess monitoring |
| High Purity New England, Inc. | Smithfield, Rhode Island, USA | Single-use fluid management systems and bioprocess assemblies |
| ESI Ultrapure | Cork, Ireland | Single-use bioprocess assemblies, sensors and fluid transfer solutions |
Frequently Asked Questions:
1. What is the global Single-use Bioprocessing Probes and Sensors market share in 2025?
Ans: The global Single-use Bioprocessing Probes and Sensors market share in 2025 Approximately, 4214.34 Million USD.
2. What are the global Single-use Bioprocessing Probes and Sensors market growth?
Ans: The global market is anticipated to grow with a CAGR of 14% in the forecast period and is likely to reach USD 13704.82 million by the end of 2034.
3. Which Workflow is expected to dominate the global Single-use Bioprocessing Probes and Sensors market during the forecast period?
Ans: The upstream segment is dominating the market. The growth is attributed to the adoption of disposable bioreactors and one-time use media bags by the biopharmaceutical manufacturers in the upstream facility.
4. Which region is expected to dominate the global Single-use Bioprocessing Probes and Sensors market during the forecast period?
Ans: North America dominates the Single-use Bioprocessing Probes and Sensors market owing to the large no. product developments and adoption of disposable probes and sensors in service providers.
5. Who are the key players in the global market?
Ans: Thermo Fisher Scientific, Sartorius AG, Parker Hannifin Corporation, and Hamilton Company.