Global Discrete Automation Market

Global Discrete Automation Market size was valued at USD 7.28 Bn in 2024 and the total Global Discrete Automation Market revenue is expected to grow at 5.4% through 2025 to 2032, reaching nearly USD 11.09 Bn.

Global Discrete Automation Market Overview

Discrete automation refers to use of computerized control system (e.g., PLCs, robotics, sensors) to automate individual, task specific processes in manufacturing and production typically involving distinct, countable item (e.g., automotive parts, electronics, packaged goods). Global discrete automation market has been experiencing strong growth driven by increasing demand for industrial efficiency, smart manufacturing and energy saving solution across sector like automotive, pharmaceuticals and consumer electronic. Discrete automation system including PLCs, robotics and motion control device, enable precise, highspeed production while reducing operational cost.

North America dominated the market supported by advanced manufacturing infrastructure, Industry 4.0 adoption and stringent regulatory standard while Asia Pacific emerge as a high growth region due to rapid industrialization and government initiative like "Make in India." Key players like Siemens, Rockwell Automation and ABB are advancing market with AI driven automation, modular PLCs and IIoT enabled platform that enhance predictive maintenance and scalability. Global Discrete Automation market spans diverse end users with automotive and electronics manufacturing driving core demand while renewable energy and logistics sector increasingly adopt automation for sustainability and supply chain optimization. This growth underscore critical role of discrete automation in modern industry, bridging smart factories, flexible production and data driven decision making while aligning with trend like edge computing, collaborative robotic (cobots) and green manufacturing.To know about the Research Methodology :- Request Free Sample Report

Global Discrete Automation Market Dynamics:

Efficiency & Cost Savings to Drive Global Discrete Automation Market

Market growth is estimated to be driven by a growing emphasis on increased efficiency and energy savings. Discrete automation provides a control platform for enhancing productivity, improving ease-of-use, and lowering costs, all of which are intended to increase economic growth.

The growing population, combined with urbanization, is putting a pressure on infrastructure, which is expected to provide attractive development possibilities for the discrete automation market over the forecast period. This automation is used in a variety of sectors, such as pharmaceutical drugs, chemical products, mining, and pulp management, to name a few.

Promote effective from the renewables industry, along with large expenditures in facilities for sectors such as water and wastewater, oil and gas, and electricity, are expected to drive industry growth throughout the forecast period. Various government efforts throughout the world promoting the use of energy-efficient technologies are expected to enhance industrial demand over the forecast period.

Global Discrete Automation Market Segment Analysis:

Based on the Type, the global Discrete Automation market is segmented into Programmable Logic Controllers (PLC), Manufacturing Execution System (MES), Distributed Control System (DCS), and Product Lifecycle Management (PLM). Programmable Logic Controllers (PLC) segment is expected to hold the largest market share of xx% by 2032. PLC systems aid in increasing power generating speed while reducing human mistakes that occur throughout the operation. Market growth from food processing sectors is expected to increase demand for PLC solutions. For centrally regulating manufacturing processes, MES acts as a bridge between organizational resource management and assembly code operations. It is also used to assess report status and availability, as well as collect comprehensive execution data including process parameters, manpower, and resource consumption. PLM in companies involves the systematic data management linked to manufacturing supports, design, and final disposal in product creation.

Based on the Application, the global market is segmented into Automotive, Packaging, Textile, and Aerospace & Defence. The automotive segment held the largest market share of xx% in the global Discrete Automation market in 2024. Because of the increasing need for automotive lightweight cars, especially in developing nations such as India and China, the automotive sector provides a plethora of prospects for the discrete automation market. So, this major benefit will drive the expansion of the control valves segment in the global market during the forecast period 2025-2032.

Global Discrete Automation Market Regional Insights:

North America dominated the Global Discrete Automation Market in 2024 and is expected to dominate the global market during the forecast period 2025-2032. In the United States, new industrial strategy, which was just announced, will encourage more investment in the automation sector and increase market growth in the region.

With the fast growth of the textile sector, Asia-Pacific provides numerous growth possibilities for discrete automation in its most growing countries such as India, China, Indonesia, and South Korea. Major textile producers are present in emerging economies such as India and China. The abundance of raw materials such as silk, wool, cotton, and jute in India, along with the strategic edge of cost-effectiveness in skilled labour and manufacturing costs, has enhanced the textile sector. One of the major factors driving textile output is government measures supporting the expansion of the textile sector and accompanying exports.

Global Discrete Automation Market Competitive Landscape

Emerson Electric Co. is key player in global discrete automation market competing with giants like Siemens (Germany), Rockwell Automation (US) and ABB (Switzerland) through its integrated automation solutions, including PLCs, motion control systems and IIoT enabled platforms. The company differentiates itself with high performance modular control system, edge computing capabilities and strong domain expertise in industries like pharmaceuticals, energy and mining. While Siemens leads in broad industrial automation and Rockwell dominate in North American manufacturing, Emerson leverages its DeltaV and PACSystems portfolios to target hybrid and batch process applications. However, it faces pricing pressure from Asian competitor like Mitsubishi Electric (Japan) and accelerate cloud/AI integration to keep pace with digital transformation trend. Strategic acquisition (e.g., NI LabView for test automation) and partnership with cloud provider (AWS, Microsoft) strengthen its position in smart manufacturing and energy transition market.

Global Discrete Automation Market Key Trends

• AI and Edge Computing Integration: Companies like Siemens and Emerson are embedding AI chips in PLCs for autonomous decision-making.
• Rise of Modular & Scalable Automation: Open-source platforms (e.g., ROS in robotics) and API-first designs enable faster deployment and customization.
• Sustainability-Driven Automation: Governments are incentivizing green manufacturing, pushing adoption in sectors like EVs and renewables.

Global Discrete Automation Market Key Developments

• Honeywell (US): May 2024: Launched "Honeywell Process Intelligence", an AI-powered automation suite integrating edge computing with industrial IoT for predictive maintenance in oil & gas and pharmaceuticals.
• Siemens (Germany): September 2024: Introduced "SIMATIC S7-1500 Advanced PLC" with native AI capabilities for real-time quality control in automotive and electronics assembly lines.
• Mitsubishi Electric (Japan): July 2025: Debuted "MELSEC iQ-R Series" with quantum-safe encryption for secure, high-speed factory automation in defense and aerospace sectors.
• Schneider Electric (France): March 2025: Launched "EcoStruxure Automation Expert 2025", the industry’s first fully software-centric industrial automation system, enabling seamless integration of IT/OT systems for smart factories.
• Stäubli International AG (Switzerland): October 2024: Introduced the "TX2-900 HE", a high-payload (900kg) collaborative robot with AI-driven vision systems, targeting heavy-duty assembly in automotive and aerospace.

Discrete Automation Market Scope: Inquire before buying

Global Discrete Automation Market, by region

North America (United States, Canada and Mexico)
Europe (United Kingdom, France, Germany, Italy, Spain, Sweden, Russia, Rest of Europe)
Asia Pacific (China, Japan, South Korea, India, Australia, Malaysia, Thailand, Vietnam, Indonesia, Philippines, Rest of APAC)
Middle East and Africa (South Africa, GCC, Nigeria, Egypt, Turkey, Rest of MEA)
South America (Brazil, Argentina, Colombia, Chile, Peru, Rest of South America)

Global Discrete Automation Market, Key Players are

North America

1. Honeywell (US)
2. Emerson (US)
3. Cisco (US)
4. Cooper Industries (US)
5. Rockwell (US)

Europe

6. Siemens (Germany)
7. Festo SE & Co. KG (Germany)
8. Schneider (France)
9. Stäubli International AG (Switzerland)
10. ABB (Switzerland)
11. Eaton (Ireland)
12. KEBA Group AG (Austria)

Asia Pacific

13. Mitsubishi (Japan)
14. IDEC Corporation (Japan)
15. Yokogawa (Japan)
16. Hitachi Ltd. (Japan)
17. Toshiba Corporation (Japan)
18. Supcon (China)
19. HollySys (China)
20. Extreme Control Engineering (Australia)

Frequently Asked Questions:

1] What segments are covered in Discrete Automation Market report?
Ans. The segments covered in Market report are based on Type and Application.

2] Which region is expected to hold the highest share in the global Discrete Automation Market?
Ans. North America is expected to hold the highest share in the global Discrete Automation Market.

3] What is the market size of global Discrete Automation Market by 2032?
Ans. The market size of global Discrete Automation Market by 2032 is USD 11.09 Bn.

4] Who are the top key players in the global Discrete Automation Market?
Ans. Parker, Honeywell, ABB, Siemens, Rockwell, and Mitsubishi are top key players in the global Discrete Automation Market.

5] What was the market size of global Discrete Automation Market in 2024?
Ans. The market size of global Market in 2024 was USD 7.28 Bn.