Global Discrete Automation Market size was valued at USD 7.28 Bn in 2024 and the total Global Discrete Automation Market revenue is expected to grow at 5.4% through 2025 to 2032, reaching nearly USD 11.09 Bn.Global Discrete Automation Market Overview
Discrete automation refers to use of computerized control system (e.g., PLCs, robotics, sensors) to automate individual, task specific processes in manufacturing and production typically involving distinct, countable item (e.g., automotive parts, electronics, packaged goods). Global discrete automation market has been experiencing strong growth driven by increasing demand for industrial efficiency, smart manufacturing and energy saving solution across sector like automotive, pharmaceuticals and consumer electronic. Discrete automation system including PLCs, robotics and motion control device, enable precise, highspeed production while reducing operational cost. North America dominated the market supported by advanced manufacturing infrastructure, Industry 4.0 adoption and stringent regulatory standard while Asia Pacific emerge as a high growth region due to rapid industrialization and government initiative like "Make in India." Key players like Siemens, Rockwell Automation and ABB are advancing market with AI driven automation, modular PLCs and IIoT enabled platform that enhance predictive maintenance and scalability. Global Discrete Automation market spans diverse end users with automotive and electronics manufacturing driving core demand while renewable energy and logistics sector increasingly adopt automation for sustainability and supply chain optimization. This growth underscore critical role of discrete automation in modern industry, bridging smart factories, flexible production and data driven decision making while aligning with trend like edge computing, collaborative robotic (cobots) and green manufacturing.To know about the Research Methodology :- Request Free Sample Report
Global Discrete Automation Market Dynamics:
Efficiency & Cost Savings to Drive Global Discrete Automation Market Market growth is estimated to be driven by a growing emphasis on increased efficiency and energy savings. Discrete automation provides a control platform for enhancing productivity, improving ease-of-use, and lowering costs, all of which are intended to increase economic growth. The growing population, combined with urbanization, is putting a pressure on infrastructure, which is expected to provide attractive development possibilities for the discrete automation market over the forecast period. This automation is used in a variety of sectors, such as pharmaceutical drugs, chemical products, mining, and pulp management, to name a few. Promote effective from the renewables industry, along with large expenditures in facilities for sectors such as water and wastewater, oil and gas, and electricity, are expected to drive industry growth throughout the forecast period. Various government efforts throughout the world promoting the use of energy-efficient technologies are expected to enhance industrial demand over the forecast period.Global Discrete Automation Market Segment Analysis:
Based on the Type, the global Discrete Automation market is segmented into Programmable Logic Controllers (PLC), Manufacturing Execution System (MES), Distributed Control System (DCS), and Product Lifecycle Management (PLM). Programmable Logic Controllers (PLC) segment is expected to hold the largest market share of xx% by 2032. PLC systems aid in increasing power generating speed while reducing human mistakes that occur throughout the operation. Market growth from food processing sectors is expected to increase demand for PLC solutions. For centrally regulating manufacturing processes, MES acts as a bridge between organizational resource management and assembly code operations. It is also used to assess report status and availability, as well as collect comprehensive execution data including process parameters, manpower, and resource consumption. PLM in companies involves the systematic data management linked to manufacturing supports, design, and final disposal in product creation. Based on the Application, the global market is segmented into Automotive, Packaging, Textile, and Aerospace & Defence. The automotive segment held the largest market share of xx% in the global Discrete Automation market in 2024. Because of the increasing need for automotive lightweight cars, especially in developing nations such as India and China, the automotive sector provides a plethora of prospects for the discrete automation market. So, this major benefit will drive the expansion of the control valves segment in the global market during the forecast period 2025-2032.
Global Discrete Automation Market Regional Insights:
North America dominated the Global Discrete Automation Market in 2024 and is expected to dominate the global market during the forecast period 2025-2032. In the United States, new industrial strategy, which was just announced, will encourage more investment in the automation sector and increase market growth in the region. With the fast growth of the textile sector, Asia-Pacific provides numerous growth possibilities for discrete automation in its most growing countries such as India, China, Indonesia, and South Korea. Major textile producers are present in emerging economies such as India and China. The abundance of raw materials such as silk, wool, cotton, and jute in India, along with the strategic edge of cost-effectiveness in skilled labour and manufacturing costs, has enhanced the textile sector. One of the major factors driving textile output is government measures supporting the expansion of the textile sector and accompanying exports.Global Discrete Automation Market Competitive Landscape Emerson Electric Co. is key player in global discrete automation market competing with giants like Siemens (Germany), Rockwell Automation (US) and ABB (Switzerland) through its integrated automation solutions, including PLCs, motion control systems and IIoT enabled platforms. The company differentiates itself with high performance modular control system, edge computing capabilities and strong domain expertise in industries like pharmaceuticals, energy and mining. While Siemens leads in broad industrial automation and Rockwell dominate in North American manufacturing, Emerson leverages its DeltaV and PACSystems portfolios to target hybrid and batch process applications. However, it faces pricing pressure from Asian competitor like Mitsubishi Electric (Japan) and accelerate cloud/AI integration to keep pace with digital transformation trend. Strategic acquisition (e.g., NI LabView for test automation) and partnership with cloud provider (AWS, Microsoft) strengthen its position in smart manufacturing and energy transition market. Global Discrete Automation Market Key Trends • AI and Edge Computing Integration: Companies like Siemens and Emerson are embedding AI chips in PLCs for autonomous decision-making. • Rise of Modular & Scalable Automation: Open-source platforms (e.g., ROS in robotics) and API-first designs enable faster deployment and customization. • Sustainability-Driven Automation: Governments are incentivizing green manufacturing, pushing adoption in sectors like EVs and renewables. Global Discrete Automation Market Key Developments • Honeywell (US): May 2024: Launched "Honeywell Process Intelligence", an AI-powered automation suite integrating edge computing with industrial IoT for predictive maintenance in oil & gas and pharmaceuticals. • Siemens (Germany): September 2024: Introduced "SIMATIC S7-1500 Advanced PLC" with native AI capabilities for real-time quality control in automotive and electronics assembly lines. • Mitsubishi Electric (Japan): July 2025: Debuted "MELSEC iQ-R Series" with quantum-safe encryption for secure, high-speed factory automation in defense and aerospace sectors. • Schneider Electric (France): March 2025: Launched "EcoStruxure Automation Expert 2025", the industry’s first fully software-centric industrial automation system, enabling seamless integration of IT/OT systems for smart factories. • Stäubli International AG (Switzerland): October 2024: Introduced the "TX2-900 HE", a high-payload (900kg) collaborative robot with AI-driven vision systems, targeting heavy-duty assembly in automotive and aerospace.
Discrete Automation Market Scope: Inquire before buying
Discrete Automation Market Report Coverage Details Base Year: 2024 Forecast Period: 2025-2032 Historical Data: 2019 to 2024 Market Size in 2024: USD 7.28 Bn. Forecast Period 2025 to 2032 CAGR: 5.4% Market Size in 2032: USD 11.09 Bn. Segments Covered: by Type Programmable Logic Controllers (PLC) Manufacturing Execution System (MES) Distributed Control System (DCS) Product Lifecycle Management (PLM) by Application Automotive Packaging Textile Aerospace & Defence Others Global Discrete Automation Market, by region
North America (United States, Canada and Mexico) Europe (United Kingdom, France, Germany, Italy, Spain, Sweden, Russia, Rest of Europe) Asia Pacific (China, Japan, South Korea, India, Australia, Malaysia, Thailand, Vietnam, Indonesia, Philippines, Rest of APAC) Middle East and Africa (South Africa, GCC, Nigeria, Egypt, Turkey, Rest of MEA) South America (Brazil, Argentina, Colombia, Chile, Peru, Rest of South America)Global Discrete Automation Market, Key Players are
North America 1. Honeywell (US) 2. Emerson (US) 3. Cisco (US) 4. Cooper Industries (US) 5. Rockwell (US) Europe 6. Siemens (Germany) 7. Festo SE & Co. KG (Germany) 8. Schneider (France) 9. Stäubli International AG (Switzerland) 10. ABB (Switzerland) 11. Eaton (Ireland) 12. KEBA Group AG (Austria) Asia Pacific 13. Mitsubishi (Japan) 14. IDEC Corporation (Japan) 15. Yokogawa (Japan) 16. Hitachi Ltd. (Japan) 17. Toshiba Corporation (Japan) 18. Supcon (China) 19. HollySys (China) 20. Extreme Control Engineering (Australia)Frequently Asked Questions:
1] What segments are covered in Discrete Automation Market report? Ans. The segments covered in Market report are based on Type and Application. 2] Which region is expected to hold the highest share in the global Discrete Automation Market? Ans. North America is expected to hold the highest share in the global Discrete Automation Market. 3] What is the market size of global Discrete Automation Market by 2032? Ans. The market size of global Discrete Automation Market by 2032 is USD 11.09 Bn. 4] Who are the top key players in the global Discrete Automation Market? Ans. Parker, Honeywell, ABB, Siemens, Rockwell, and Mitsubishi are top key players in the global Discrete Automation Market. 5] What was the market size of global Discrete Automation Market in 2024? Ans. The market size of global Market in 2024 was USD 7.28 Bn.
1. Global Discrete Automation Market Introduction 1.1. Study Assumption and Market Definition 1.2. Scope of the Study 1.3. Executive Summary 2. Global Discrete Automation Market: Competitive Landscape 2.1. Ecosystem Analysis 2.2. MMR Competition Matrix 2.3. Competitive Landscape 2.4. Key Players Benchmarking 2.4.1. Company Name 2.4.2. Business Segment 2.4.3. Application Segment 2.4.4. Revenue (2024) 2.4.5. Company Locations 2.5. Market Structure 2.5.1. Market Leaders 2.5.2. Market Followers 2.5.3. Emerging Players 2.6. Mergers and Acquisitions Details 2.7. KANO Model Analysis 3. Global Discrete Automation Market: Dynamics 3.1. Global Discrete Automation Market Trends 3.1.1. North America Global Discrete Automation Market Trends 3.1.2. Europe Global Discrete Automation Market Trends 3.1.3. Asia Pacific Global Discrete Automation Market Trends 3.1.4. Middle East and Africa Global Discrete Automation Market Trends 3.1.5. South America Global Discrete Automation Market Trends 3.2. Global Discrete Automation Market Dynamics 3.2.1. Global Discrete Automation Market Drivers 3.2.1.1. Efficiency & Cost Savings 3.2.2. Global Discrete Automation Market Restraints 3.2.3. Global Discrete Automation Market Opportunities 3.2.4. Global Discrete Automation Market Challenges 3.3. PORTER’s Five Forces Analysis 3.4. PESTLE Using Tree Map Analysis 3.4.1. Regulatory & Standards Shifts 3.4.2. AI & Edge Adoption 3.4.3. Labor Cost Pressures 3.5. Regulatory Landscape by Region 3.5.1. North America 3.5.2. Europe 3.5.3. Asia Pacific 3.5.4. Middle East and Africa 3.5.5. South America 3.6. Key Opinion Leader Analysis for the Global Industry 3.7. Analysis of Government Schemes and Initiatives for Industry 4. Global Discrete Automation Market: Global Market Size and Forecast by Segmentation (by Value in USD Bn) (2024-2032) 4.1. Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 4.1.1. Programmable Logic Controllers (PLC) 4.1.2. Manufacturing Execution System (MES) 4.1.3. Distributed Control System (DCS) 4.1.4. Product Lifecycle Management (PLM) 4.2. Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 4.2.1. Automotive 4.2.2. Packaging 4.2.3. Textile 4.2.4. Aerospace & Defence 4.2.5. Others 4.3. Global Discrete Automation Market Size and Forecast, By Region (2024-2032) 4.3.1. North America 4.3.2. Europe 4.3.3. Asia Pacific 4.3.4. Middle East and Africa 4.3.5. South America 5. North America Global Discrete Automation Market Size and Forecast by Segmentation (by Value in USD Bn) (2024-2032) 5.1. North America Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 5.1.1. Programmable Logic Controllers (PLC) 5.1.2. Manufacturing Execution System (MES) 5.1.3. Distributed Control System (DCS) 5.1.4. Product Lifecycle Management (PLM) 5.2. North America Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 5.2.1. Automotive 5.2.2. Packaging 5.2.3. Textile 5.2.4. Aerospace & Defence 5.2.5. Others 5.3. North America Global Discrete Automation Market Size and Forecast, by Country (2024-2032) 5.3.1. United States 5.3.1.1. United States Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 5.3.1.1.1. Programmable Logic Controllers (PLC) 5.3.1.1.2. Manufacturing Execution System (MES) 5.3.1.1.3. Distributed Control System (DCS) 5.3.1.1.4. Product Lifecycle Management (PLM) 5.3.1.2. United States Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 5.3.1.2.1. Automotive 5.3.1.2.2. Packaging 5.3.1.2.3. Textile 5.3.1.2.4. Aerospace & Defence 5.3.1.2.5. Others 5.3.2. Canada 5.3.2.1. Canada Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 5.3.2.1.1. Programmable Logic Controllers (PLC) 5.3.2.1.2. Manufacturing Execution System (MES) 5.3.2.1.3. Distributed Control System (DCS) 5.3.2.1.4. Product Lifecycle Management (PLM) 5.3.2.2. Canada Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 5.3.2.2.1. Automotive 5.3.2.2.2. Packaging 5.3.2.2.3. Textile 5.3.2.2.4. Aerospace & Defence 5.3.2.2.5. Others 5.3.3. Mexico 5.3.3.1. Mexico Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 5.3.3.1.1. Programmable Logic Controllers (PLC) 5.3.3.1.2. Manufacturing Execution System (MES) 5.3.3.1.3. Distributed Control System (DCS) 5.3.3.1.4. Product Lifecycle Management (PLM) 5.3.3.2. Mexico Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 5.3.3.2.1. Automotive 5.3.3.2.2. Packaging 5.3.3.2.3. Textile 5.3.3.2.4. Aerospace & Defence 5.3.3.2.5. Others 6. Europe Global Discrete Automation Market Size and Forecast by Segmentation (by Value in USD Bn) (2024-2032) 6.1. Europe Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 6.2. Europe Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 6.3. Europe Global Discrete Automation Market Size and Forecast, by Country (2024-2032) 6.3.1. United Kingdom 6.3.1.1. United Kingdom Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 6.3.1.2. United Kingdom Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 6.3.2. France 6.3.2.1. France Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 6.3.2.2. France Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 6.3.3. Germany 6.3.3.1. Germany Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 6.3.3.2. Germany Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 6.3.4. Italy 6.3.4.1. Italy Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 6.3.4.2. Italy Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 6.3.5. Spain 6.3.5.1. Spain Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 6.3.5.2. Spain Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 6.3.6. Sweden 6.3.6.1. Sweden Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 6.3.6.2. Sweden Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 6.3.7. Russia 6.3.7.1. Russia Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 6.3.7.2. Russia Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 6.3.8. Rest of Europe 6.3.8.1. Rest of Europe Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 6.3.8.2. Rest of Europe Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 7. Asia Pacific Global Discrete Automation Market Size and Forecast by Segmentation (by Value in USD Bn) (2024-2032) 7.1. Asia Pacific Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 7.2. Asia Pacific Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 7.3. Asia Pacific Global Discrete Automation Market Size and Forecast, by Country (2024-2032) 7.3.1. China 7.3.1.1. China Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 7.3.1.2. China Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 7.3.2. S Korea 7.3.2.1. S Korea Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 7.3.2.2. S Korea Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 7.3.3. Japan 7.3.3.1. Japan Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 7.3.3.2. Japan Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 7.3.4. India 7.3.4.1. India Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 7.3.4.2. India Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 7.3.5. Australia 7.3.5.1. Australia Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 7.3.5.2. Australia Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 7.3.6. Indonesia 7.3.6.1. Indonesia Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 7.3.6.2. Indonesia Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 7.3.7. Malaysia 7.3.7.1. Malaysia Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 7.3.7.2. Malaysia Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 7.3.8. Philippines 7.3.8.1. Philippines Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 7.3.8.2. Philippines Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 7.3.9. Thailand 7.3.9.1. Thailand Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 7.3.9.2. Thailand Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 7.3.10. Vietnam 7.3.10.1. Vietnam Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 7.3.10.2. Vietnam Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 7.3.11. Rest of Asia Pacific 7.3.11.1. Rest of Asia Pacific Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 7.3.11.2. Rest of Asia Pacific Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 8. Middle East and Africa Global Discrete Automation Market Size and Forecast (by Value in USD Bn) (2024-2032) 8.1. Middle East and Africa Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 8.2. Middle East and Africa Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 8.3. Middle East and Africa Global Discrete Automation Market Size and Forecast, by Country (2024-2032) 8.3.1. South Africa 8.3.1.1. South Africa Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 8.3.1.2. South Africa Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 8.3.2. GCC 8.3.2.1. GCC Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 8.3.2.2. GCC Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 8.3.3. Egypt 8.3.3.1. Egypt Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 8.3.3.2. Egypt Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 8.3.4. Nigeria 8.3.4.1. Nigeria Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 8.3.4.2. Nigeria Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 8.3.5. Rest of ME&A 8.3.5.1. Rest of ME&A Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 8.3.5.2. Rest of ME&A Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 9. South America Global Discrete Automation Market Size and Forecast by Segmentation (by Value in USD Bn) (2024-2032) 9.1. South America Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 9.2. South America Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 9.3. South America Global Discrete Automation Market Size and Forecast, by Country (2024-2032) 9.3.1. Brazil 9.3.1.1. Brazil Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 9.3.1.2. Brazil Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 9.3.2. Argentina 9.3.2.1. Argentina Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 9.3.2.2. Argentina Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 9.3.3. Colombia 9.3.3.1. Colombia Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 9.3.3.2. Colombia Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 9.3.4. Chile 9.3.4.1. Chile Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 9.3.4.2. Chile Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 9.3.5. Rest Of South America 9.3.5.1. Rest Of South America Global Discrete Automation Market Size and Forecast, By Type (2024-2032) 9.3.5.2. Rest Of South America Global Discrete Automation Market Size and Forecast, By Application (2024-2032) 10. Company Profile: Key Players 10.1. Honeywell 10.1.1. Company Overview 10.1.2. Business Portfolio 10.1.3. Financial Overview 10.1.4. SWOT Analysis 10.1.5. Strategic Analysis 10.1.6. Recent Developments 10.2. Emerson 10.3. Cisco 10.4. Cooper Industries 10.5. Rockwell 10.6. Siemens 10.7. Festo SE & Co. KG 10.8. Schneider 10.9. Stäubli International AG 10.10. ABB 10.11. Eaton 10.12. KEBA Group AG 10.13. Mitsubishi 10.14. IDEC Corporation 10.15. Hitachi Ltd. 10.16. Toshiba Corporation 10.17. Supcon 10.18. HollySys 10.19. Yokogawa 10.20. Extreme Control Engineering 11. Key Findings 12. Industry Recommendations 13. Global Discrete Automation Market: Research Methodology
