Conveyor Monitoring Market Size, Share, Trends and Forecast Analysis (2025-2032)

Conveyor Monitoring Market was valued at USD 243.76 Mn in 2024, and the Global Conveyor Monitoring Market is expected to reach USD 338.77 Mn by 2032, growing at a CAGR of 4.2 % during the forecast period.
Conveyor Monitoring Market Overview:
Conveyor systems are pieces of mechanical handling equipment that move materials from one location to another. Conveyor monitoring is the technique of assessing the status of a conveyor motor and belt while it is running, allowing for the early detection of a potential breakdown.

The Conveyor Monitoring market encompasses the systems and technologies used to monitor the operational status of conveyor systems in various industries. This includes monitoring the condition of conveyor belts, motors, and other components to detect potential issues and prevent unexpected downtime. The region will dominate in the Asia Pacific, where accelerated automation and application of cutting-edge technologies in the mining and power generation sector, particularly in China and Australia will be utilized in full. Competitiveness of the market is preconditioned by the constantly increasing demand in remote control and diagnostics of fault.

The Report Provides An in-depth review of the world Conveyor Monitoring Market, providing an insightful and easy-to-read perspective of an otherwise complex market. It analyses the history and the current situation of the market giving the stakeholders the prospective market size and direction of the trend. It applies both internal and external aspects such as micro-economic influences and presents a futuristic view of making sound decisions. The report also has a competitive analysis done on major players giving details of their financial, product portfolio and penetration in the major regions and will help an investor make a good decision.To know about the Research Methodology :- Request Free Sample Report
Conveyor Monitoring Market Dynamics:
Battling Revenue Loss and Boosting Efficiency to Drive Conveyor Monitoring Market

In the future years, the conveyor monitoring industry is estimated to grow at a rapid rate. This is mostly due to firms' increased attention on reducing revenue loss due to conveyor system problems, as well as increased knowledge of condition monitoring tools and procedures. Furthermore, the conveyor monitoring system aids in the elimination of waste, the reduction of maintenance costs, and the enhancement of customer credibility.

High Costs of Construction and Repair to Restrain Conveyor Monitoring Market

High costs of construction and repair of conveyor monitoring systems, On the other hand, are estimated to stifle the worldwide conveyor monitoring market's growth. Different factors estimated to propel the global conveyor monitoring market include the increased integration of conveyor monitoring systems with a variety of other sensors and detectors.
Conveyor Monitoring Market Segment Analysis:
Based on the Type, the global Conveyor Monitoring market is segmented into Conveyor motor monitoring and Conveyor belt monitoring. The conveyor belt monitoring segment is expected to held the largest market share 2024. Longitudinal fractures, damage to ribbon corners, ribbon wear and tear, belt overlapping on rollers, cable imbalance, inadequate belt cleaning, and other issues can occur with conveyor belts.

In the mining and power-generating sectors, every disturbance in the conveyor has a direct impact on productivity. With protruding steel cables, splice degradation, wear and tear, inadequate cleaning, tearing off the conveyor belt, and foreign items on it, belt may have damaged the carcass. Conveyor monitoring becomes critical to minimize damage to conveyor belts and prevent lengthy shutdowns. So, this major factor will be driving the growth of the conveyor belt segment in the global conveyor monitoring market during the forecast period 2025-2032.

Based on the Industry, the global Conveyor Monitoring market is segmented into Mining Industry, Power Generation, and Automotive. The mining industry segment is expected to grow at a higher CAGR in global Conveyor Monitoring market during the forecast period 2025-2032. This industry is concerned with the extraction of mineral and metal deposits, as well as metal manufacturing. Conveyor monitoring helps to minimise costly shutdowns by detecting faults early and triggering preventive alerts in the mining sector.
Conveyor Monitoring Market Regional Insights:
Asia Pacific is expected to dominate the global Conveyor Monitoring market during the forecast period 2025-2032. Because of the mining and power-generating sectors' technical advancement and use of automation technologies. Furthermore, due to vast oil and mining reserves, worldwide government policies, and cutting-edge developments, the conveyor monitoring market in Australia is expected to rise significantly.

Because of the growing need for process monitoring approaches and the expanding availability of remote conveyor monitoring and fault diagnostic systems, the worldwide conveyor monitoring industry is quite dynamic and competitive. Conveyor monitoring systems are being deployed in greater numbers in the Asia Pacific area. China and Australia, two of the world's most productive mining countries, have been using real-time conveyor monitoring systems to improve operational efficiency and output.

The objective of the report is to present a comprehensive analysis of the global Conveyor Monitoring Market to the stakeholders in the industry. The past and current status of the industry with the forecasted market size and trends are presented in the report with the analysis of complicated data in simple language. The report covers all the aspects of the industry with a dedicated study of key players that include market leaders, followers, and new entrants.

PORTER, PESTEL analysis with the potential impact of micro-economic factors of the market have been presented in the report. External as well as internal factors that are supposed to affect the business positively or negatively have been analyzed, which will give a clear futuristic view of the industry to the decision-makers.

The reports also help in understanding the global Market dynamic, structure by analyzing the market segments and project the global market size. Clear representation of competitive analysis of key players by product, price, financial position, product portfolio, growth strategies, and regional presence in the global Market make the report investor’s guide.

Conveyor Monitoring Market Competitor Landscape:

Conveyor Monitoring Market Top Key Players ContiTech AG, Emerson Electric Co., Honeywell International Inc., Fenner Dunlop, PHOENIX CBS GmbH, and SKF are a fast-expanding industry. With a value of around USD 274.06 million by 2024, lead the technological revolution, which provides integrated monitoring blocks with live data analytics, wireless sensors, and connectivity to the cloud. Such enhancements like abnormal vibration, and wear early enough, thus minimizing costs of unplanned downtime and maintenance. As an example, the smart sensor technology used by SKF has been demonstrated to increase the equipment life expectation by up to 30% through predictive findings. Emerson and Honeywell have integrated IIoT (Industrial Internet of Things) solutions, enabling them to be merged with systems monitoring plants at large. Industry research has found that more than 60 percent of conveyor-related failures are avoidable by implementing condition-based monitoring, and so these innovations can prove crucial to industrial success. Under continuous introduction into the mining, production, and logistics industries, the surveillance of conveyors is also gaining importance by increasingly becoming a key tool in managing the performance and risks of an operation by allowing asset tracking and maintenance to be data-driven and sustainable worldwide.

Conveyor Monitoring Market Competitor Key Trends:

• The Rise of Predictive Maintenance & Industry 4.0 Integration
The industries are no longer just repairing faults but maintaining them before they occur. All this is propelled thanks to the industry 4.0, which combines IoT sensors on conveyors to capture real-time data (vibration, temperature, speed) and assembles these data applying AI/ML algorithms.

• Focus on Enhanced Safety and Compliance
High safety standards in workplaces on a global and regional basis are fueling the use of sophisticated monitoring tools. Competitors are creating systems that identify such anomalies as misalignment of the belts, over steady and presence of foreign attachments that may cause accidents.

• Digital Twins & Cloud-Based Analytics for Remote Monitoring
The market is seeing a trend towards creating "digital twins" of conveyor systems, virtual replicas that mirror real-world operations. Coupled with cloud-based analytics platforms, this enables remote monitoring and diagnostics from anywhere.

• Connection to Larger Automation Systems
Conveyor surveillance systems have become non-isolated. The major players are providing offerings that are able to fit within the existing plant automation, enterprise resource planning (ERP), and manufacturing execution systems (MES).

Conveyor Monitoring Market Competitor Key Development:



Year
Company Name
Key Development Points


6 Feb 2025
ContiTech AG (Continental)
• A radar-based volume flow measurement system for conveyor belts.
• Offers event-based image capture and remote technical support.


12 June 2024
SKF
• Implemented an integrated online monitoring solution for a key customer across 9 mines and 11 production lines in Tunisia.
• Solution combines SKF Multilog IMx-16 condition monitoring system with cloud-based @ptitude.


5 May 2024
Emerson Electric Co.
• Continues to emphasize wireless temperature monitoring systems for detecting hot spots on conveyor components to prevent fires and damage.


10 Mar 2023
Fenner Dunlop
• Continued to evolve their Conveyor Diagnostics & Monitoring services.
• Offers mobile scanning solutions (e.g., X-rays for internal belt damage, Magnetic Flux Leakage for steel cord and splice analysis).


12 Aug 2024
Honeywell International Inc.
• Continues to leverage its Honeywell Forge IoT platform to enable digital transformation and data-driven operations across industries, which can be applied to conveyor monitoring.



Conveyor Monitoring Market Scope: Inquire before buying



Conveyor Monitoring Market


Report Coverage
Details


Base Year:
2024
Forecast Period:
2025-2032


Historical Data:
2019 to 2024
Market Size in 2024:
USD 243.76 Mn.


Forecast Period 2025 to 2032 CAGR:
4.2 %
Market Size in 2032:
USD 338.77 Mn.


 Segments Covered:
by Type of Monitoring
Conveyor Motor Monitoring
Conveyor Belt Monitoring


by Industry
Mining Industry
Power Generation
Automotive



Conveyor Monitoring Market, By Region
North America (United States, Canada and Mexico)
Europe (UK, France, Germany, Italy, Spain, Sweden, Austria and Rest of Europe)
Asia Pacific (China, South Korea, Japan, India, Australia, Indonesia, Malaysia, Vietnam, Taiwan, Bangladesh, Pakistan and Rest of APAC)
Middle East and Africa (South Africa, GCC, Egypt, Nigeria and Rest of ME&A)
South America (Brazil, Argentina and Rest of South America)
Conveyor Monitoring Market Key Players:
North America

1. Emerson Electric Co. (USA)
2. Honeywell International Inc. (USA)
3. Rockwell Automation Inc. (USA)
4. Parker Hannifin Corporation (USA)
5. 4B Braime Group (USA)

Europe

6. ContiTech AG (Germany)
7. PHOENIX CBS GmbH (Germany)
8. SKF (Sweden)
9. Pruftechnik Dieter Busch AG (Germany)
10. ABB Ltd. (Switzerland)
11. Interroll Latin America (Switzerland)
12. FlexLink Systems (Sweden)
13. Siemens AG (Germany)

Asia Pacific

14. Daifuku Co. Ltd. (Japan)
15. Murata Machinery Ltd. (Japan)
16. Yaskawa Electric Corporation (Japan)
17. Mitsubishi Electric Corporation (Japan)
18. Godrej Consoveyo Logistics Automation Ltd. (India)

Middle East & Africa

19. Melco Conveyor Equipment (Pty) Ltd. (South Africa)
20. CITCOnveyors (UAE)
21. FLSmidth A/S (Denmark)

South America

22. Metso Corporation (Finland)
23. WEG Industries (Brazil)
24. Conveyor Solutions Brazil (Brazil)
Frequently Asked Questions:
1] What segments are covered in Conveyor Monitoring Market report?
Ans. The segments covered in Conveyor Monitoring Market report are based on Type and Industry.

2] Which region is expected to hold the highest share in the global Conveyor Monitoring Market?
Ans. Asia Pacific is expected to hold the highest share in the market.

3] What is the market size of global Conveyor Monitoring Market by 2032?
Ans. The market size of global market by 2032 is USD 338.77 Mn.

4] Who are the top key players in the global Conveyor Monitoring Market?
Ans. ContiTech AG, Emerson Electric Co., Honeywell International Inc., Fenner Dunlop, PHOENIX CBS GmbH, and SKF are the top key players in the global market.

5] What was the market size of global Conveyor Monitoring Market in 2024?
Ans. The market size of global market in 2024 was USD 243.76 Mn.